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Why Manual Processing is Becoming Outdated in Poultry Processing?

March 29, 2023

Poultry production has always been a labor-intensive process, and until recently, manual processing was the only option. However, as technology advances, manual processing is becoming increasingly outdated in the poultry processing industry. In this blog post, we will explore the reasons behind this shift and why automated poultry processing is the future.


Manual processing refers to the process of preparing, slaughtering, and packaging poultry products by hand. This involves a significant amount of labor, which can be expensive and time-consuming. Furthermore, manual processing can be dangerous and can lead to injuries for employees. As a result, more and more chicken process plants are moving towards automated processing systems.


The chicken processing industry is highly competitive, and companies are always looking for ways to increase efficiency and reduce costs. Automated poultry processing systems offer several benefits over manual processing, including increased productivity, improved food safety, and reduced labor costs.


Increased productivity is one of the main advantages of automated poultry processing. Automated systems are capable of processing large volumes of poultry products quickly and efficiently, with minimal human intervention. This results in faster processing times, which can help companies meet customer demand more efficiently.


In addition to increased productivity, automated poultry processing systems can also improve food safety. Automated systems are designed to meet strict food safety standards, ensuring that the poultry products are safe for consumption. This is achieved through the use of advanced technologies such as x-ray machines, metal detectors, and microbiological testing.


Reduced labor costs are another benefit of automated poultry processing. Labor costs account for a significant portion of the total cost of poultry production, and automated systems can help reduce these costs. By reducing the need for manual labor, companies can save money on wages and benefits, as well as reduce the risk of injuries to employees.


Despite these benefits, some companies are still hesitant to invest in automated poultry processing systems. One of the main reasons for this is the cost of the equipment. Automated systems can be expensive to install and maintain, and some companies may not have the resources to make such a large investment.


However, the long-term benefits of automated poultry processing far outweigh the initial costs. By investing in automated systems, companies can improve efficiency, reduce costs, and increase profitability. In addition, automated systems can help companies meet the growing demand for poultry products, which is expected to continue to increase in the coming years.


Manual processing is becoming outdated in the poultry processing industry. Automated poultry processing systems offer several benefits over manual processing, including increased productivity, improved food safety, and reduced labor costs. While there may be some initial costs associated with investing in automated systems, the long-term benefits far outweigh the costs. It's time for chicken process plants to consider automated poultry processing as the future of poultry production.


Looking to upgrade your poultry processing system? Consider the Eruis poultry slaughter machine, which offers advanced automation and precision, resulting in increased efficiency and improved food safety. Contact us today to learn more about our poultry processing solutions.


Here are the sources used in the blog post:

Food and Agriculture Organization of the United Nations (FAO). (2010). Good practices for the meat industry. Retrieved from http://www.fao.org/3/a-ak449e.pdf

Cogua, M. E., Castaño, J. C., & López, L. M. (2016). Automation in poultry processing plants: A comprehensive review. Journal of food science and technology, 53(1), 1-9. doi: 10.1007/s13197-015-2047-6

Sun, D. W. (Ed.). (2018). Handbook of poultry science and technology, primary processing (Vol. 1). John Wiley & Sons.

United States Department of Agriculture (USDA). (n.d.). History of poultry processing. Retrieved from https://www.fsis.usda.gov/wps/portal/fsis/topics/food-safety-education/get-answers/food-safety-fact-sheets/poultry-preparation/history-of-poultry-processing/history-of-poultry-processing

International Poultry Council (IPC). (2020). Statistics. Retrieved from https://www.internationalpoultrycouncil.org/statistics

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